LoliBot Assembly

From Open Hardware Miniconf
Revision as of 10:12, 10 January 2018 by Jonathan Oxer (talk | contribs) (Step 3: Install JST sockets)
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Tools

Your own tools are not required for the Open Hardware Miniconf assembly session, but if you are able to bring any of the following then that would be great.

If you're flying, please bear in mind that sharp items like cutters or multimeter probes will need to be put into checked baggage not carry-on.

  • Wire cutters (and wire strippers if you have them)
  • Multimeter
  • Soldering iron
  • Solder

Check Parts In Kit

Your kit should contain the following items:

LoliBot-1-parts.jpg

Your kit will also include an extra cable tie and a 3-way 90-degree header, which aren't shown in the picture above.

Please check over the items in your kit, and if you think you are missing something then let us know.

Step 1: Install power LED

If this is your very first time soldering, please ask an instructor to help you with this step.

The power LED is a small red part with two leads. Here you can see it sitting on the LoliBot PCB just near the position where it will be installed:

LoliBot-2-LED.jpg

Look carefully at the legs of the LED. You will notice that one of the legs is longer than the other. Also, there is a small flat section on the body next to the shorter leg. LEDs are "polarised", which means they need to be installed the right way around. If you install it backward, it won't work.

Insert the LED into the PCB with the pins oriented as shown above. Then, hold the body of the LED against the PCB while you gently bend the legs apart underneath the board, so that it is held in position and can't fall out:

LoliBot-3-LED.jpg

When you turn the PCB over, you should see that the shorter lead goes through the hole marked "GND".

Now, solder both leads of the LED to the pads on the circuit board. Then use side-cutters to trim the component leads just above the solder joint:

LoliBot-4-LED.jpg

WARNING! The leads can shoot off like tiny steel javelins when they are cut. Make sure you hold the leads with one hand while you cut them with the other. Don't let them fly around the room, and make sure you collect all the offcuts to dispose of later. Please show respect for the venue by avoiding leaving offcuts lying around at the end of the assembly session.

Step 2: Install power switch

The power switch has three pins, and mounts just near the power LED. The switch is NOT polarised, which means it doesn't matter which way around you install it. It works the same both ways.

The switch may fall out when you turn over the PCB to solder it, so one trick is to use a little blob of blu-tac to hold it in place:

LoliBot-5-switch.jpg

Step 3: Install JST sockets

Two JST sockets need to be mounted near the motor locations. The sockets have a slot down one side, so be careful to align them with the slots pointing towards each other as shown in the photo:

LoliBot-7-JST-sockets.jpg

Just like the switch, you might find that a blob of blu-tac is a big help keeping them in place during soldering.

Step 4: Install IMU socket

The IMU (Inertial Measurement Unit) is supplied as a separate module that can be plugged into the robot chassis. Insert the black 10-way socket into the PCB as shown, and hold it in place with blu-tac while you solder it from the bottom:

LoliBot-8-IMU.jpg

Step 5: Install IMU headers and module

Inside the pack for the IMU is a 10-way pin header. The easiest way to fit it to the IMU module is to use the IMU socket to hold everything in place. The pin header has longer pins on one side and shorter on the other. Insert the longer pins into the socket on the robot, then fit the IMU module onto the shorter pins on top:

LoliBot-9-IMU.jpg

Now solder the pin header to the top of the IMU module PCB.

After it has been soldered in place, you can remove and re-insert the IMU module if necessary.

5: Install headers on Lolin32-Lite

The Lolin32-Lite development board is supplied without any headers fitted. 2 x 13-way pin headers are included in the package.

It's important to keep the headers straight while they are being soldered in place. To help with this, you can use the pair of 13-way sockets to cross-brace the pin headers as shown below. With the Lolin32-Lite placed on top, the pin headers will then be held straight so that you can solder them in place. The sockets can then be removed.

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